HumiSeal - Conformal coating
Everything you need to know about Conformal coating!
Selecting a conformal coating is not simply a purchasing decision; it is a strategic choice that impacts your long-term reliability and Total Cost of Ownership (TCO). To succeed, manufacturers must evaluate the technical depth, requirements and on-site support of their supplier. Together with HumiSeal we will help you find the right solution.
Different chemistries offer distinct advantages that must be weighed against production capabilities:
- Acrylics - Offer excellent moisture resistance.
- Urethanes - Offer superior chemical resistance.
- Synthetic Rubbers - When applications requiring high thermal shock resistance.
- UV Curable - The gold standard for high-throughput manufacturing.
UV-curable and synthetic rubber coatings typically provide stronger moisture barriers and higher operating temperatures than traditional acrylics.
To improve productivity, you must evaluate the application method and drying/curing requirements:
- Cycle Time: Solvent-based coatings require time for solvent evaporation (flash-off) before curing. UV coatings eliminate this bottleneck but require precise process control.
- Masking Requirements: High-viscosity or gel materials can create dams around keep-out areas, reducing the need for manual masking tapes.
- Throughput: Automated selective coating (film coat or spray) offers high repeatability and speed compared to manual spraying, but requires a material with consistent viscosity to prevent nozzle clogging and uneven coating coverage.
Ready to optimize your coating process? Contact us at ESD-Center today for expert advice!